ALUMINIUM FLOOD BARRIERS

Install Guide

WE GUIDE THROUGHT ALL THE PROCESS OF THE SETTING OF OUR ALUMINIUM FLOOD BARRIERS

Getting Ready for a Storm

Flooding can occur unexpectedly, but with adequate readiness, your Lightning Guard Aluminum Flood Plank System will be prepared when required. Acting on these precautionary measures today will help minimize anxiety and provide optimal defense during intense weather conditions.

Examine Supplies and System Parts

  • Verify that all LightningGuard elements and components are present and prepared for use.
  • Check every part of the system for scratches, dents, or any signs of damage before deployment.

Check Sealant

Visually examine the sealant around the mounting posts:

  • Review the connection between the posts and the wall.
  • Inspect the seal where the base of the posts meets the ground.

     
  • Look for any indications of cracking, drying, or gaps where the sealant may have detached from the surfaces.
  • Confirm the sealant has sufficient thickness to maintain a waterproof barrier. A good rule of thumb is to make the sealant bead slightly wider than the gap it fills.
  • If any cracks, gaps, or insufficient coverage are detected, remove the old sealant with a utility knife or removal tool. Clean and dry the area completely before applying new sealant.

Examine the Planks:

  • Fully compress the bottom plank to ensure a tight seal against the ground, creating a seamless barrier.
  • Check the rubber seals on all planks before installation to confirm they are intact and undamaged.
    While installing each plank, secure the tension plate and bolts to apply pressure for a snug fit.
  • As you install each plank into the posts, secure the tension plate and bolts to apply pressure, ensuring a tight and secure fit.
  • Use the top tensioning plate to press the planks downward, enhancing the seal between them.

Fastening the Planks

After sliding all planks into the post channels, gently press the stack of planks against the rear seal inside the post using your foot to begin the sealing process before fully securing them..

Place the top locking plate into the notch at the top of the post. With the provided Allen wrench, tighten the planks to strengthen the seal between them and the ground below. Ensure the surface is smooth, level, and clear of debris for an optimal seal.

Once the top caps are installed and secured, use the Allen wrench to tighten the plank bolts on the front of the posts. This step presses the planks firmly against the neoprene strip inside the channel. Tighten the bolts gradually in multiple passes, starting lightly and increasing pressure evenly for a consistent and effective seal.

After all planks are fully secured, the barrier will be prepared to defend against flooding.

Optional Step: Before flooding begins, you may apply a temporary sealant, such as “Seal and Peel” by DAP, along the bottom edge of each plank and at their connection points with the posts to enhance waterproofing.

Insert Tightening Plate
Tighten Plate Bolt
Tighten Plank Bolts
LightningGuard Flood Wall Asse

Although the LightningGuard system offers a strong initial barrier against flooding, supplementary steps are essential to ensure comprehensive protection for your property against potential water damage.

Actions to Ready Your Property for Flood Defense

Secure Exterior Gaps

Make sure all exterior outlets, vents, and conduits are properly sealed ahead of flooding. These gaps can serve as entry points for water. Apply suitable sealants to prevent any potential water intrusion.

Check Outer Walls for Cracks
While flood barriers such as the Hammerhead safeguard door and window openings, it’s crucial to inspect the entire perimeter of your property for cracks or weak points. Focus on areas like plank siding, where water may penetrate between slats, and examine the seam between the foundation and walls to confirm it is properly sealed. Consider hiring a professional engineer to conduct a detailed evaluation of potential water entry points, including shared party walls, to prevent water from seeping in from neighboring unprotected areas.

Inspect Your Basement and Foundation
Rising water tables during flooding can heighten the risk of leaks through the foundation. Check your basement and foundation for any cracks or weak spots. A qualified contractor can assist in sealing cracks and applying waterproofing to your foundation. For shared structures, confirm that crawl spaces and the entire foundation are thoroughly secured to prevent water intrusion from adjacent areas.

Install Backflow Preventers
Elevated water levels during floods can cause backflow pressure in drains, pipes, and sewage systems. Safeguard your property by installing backflow prevention valves on all drains and water lines to stop water from backing up through toilets, sinks, or other plumbing fixtures. Consult a professional plumber to evaluate your risk and complete the installation.

Think About Backup Pumps
Floodproofing solutions are rarely entirely watertight, so some water seepage is likely. Equip your property with dewatering or sump pumps as an additional layer of defense against water entry. FEMA advises installing backup pumps in all floodproofed structures to handle any residual water. Options include portable pumps like the Garrison Sea Sponge dewatering pump with automatic activation, or durable in-ground sump pumps for enhanced water removal capability.

Implementing these proactive steps will strengthen your property’s protection and resilience during flood events.

GETTING YOUR AREA READY FOR LIGHTNINGGUARD DRY FLOODPROOFING

Verify Structure

  • Ensure your building can endure the hydrostatic pressure exerted by water at the planned floodproofing height.
  • The structure should preferably be made of masonry or cinder block and adequately sealed to remain watertight.
  • Consult a local Professional Engineer (PE) to confirm your structure’s suitability for dry floodproofing solutions.

Inspect Ground Surface

  • The ground should be level and smooth, as a flatter surface provides a stronger seal for the planks.
  • Pavers may permit water to seep through their joints, and gravel is unsuitable for achieving a watertight seal.
  • Repair, fill, and smooth any cracks in existing footers to enhance sealing capability.
  • In areas where sealing is not feasible—such as gravel, pavers, grass, or dirt—consider installing a narrow concrete footer to create a stable and dependable sealing surface.

Identify Potential Obstacles

  • Inspect for obstacles that could obstruct the placement of posts or planks. Common issues include protruding moldings, sills, thresholds, pipes, drains, storm shutters, electrical boxes, plumbing, or HVAC components.
  • For fixed obstacles, use spacers or concrete columns to position the posts further from the wall, allowing the planks to bypass the obstruction.
  • Clear any items that could block the planks from sliding into the post channels. If needed, re-route or seal off drains to avoid interference.

Inspect Sides of Openings

  • The walls adjacent to openings and the thresholds where posts will be installed must be straight, smooth, and vertically aligned.
  • Fill and level mortar lines in brick or cinder block with concrete or silicone to create a watertight seal and prevent leaks.
  • Any cracks, recesses, or decorative moldings must be filled or removed to achieve a flat and even surface for proper installation.
  • Ensure adjacent walls are sturdy and constructed from durable materials like metal, reinforced wood beams, brick, concrete, or mortar, to securely anchor the posts.
  • For inside-mounted installations, the walls must be parallel, while for outside-mounted installations, they should be aligned in the same plane.

Initial Installation

Select Inside or Outside Post Mounting

Decide between inside or outside post mounting based on your requirements. Inside mounting is generally preferred when possible, though it reduces the opening width by about 4 inches on each side.

Choose the option that best suits your opening, or email us at info@hydrafloodpro.com with a photo of your opening for personalized advice.

"Verify that your structure can endure the hydrostatic pressure from flooding to comply with dry floodproofing requirements. Seek confirmation from a local Professional Engineer (PE)."

Measuring Your Opening

Measurement for Inside Mount

When measuring your opening for inside-mounted posts, record the exact dimensions to the nearest 1/8″. Confirm there is adequate space on both sides to fit the posts, considering their depth and width on the threshold or adjacent brick. For outward-swinging doors, ensure there is enough clearance for the door to open fully past the permanently mounted posts. Measure from masonry to masonry, ensuring the posts will be anchored to concrete, cinderblock, or a support beam capable of withstanding the anticipated hydrostatic pressure.

Note:

Provide the precise opening measurements, as we will determine the necessary plank sizes based on their fit within the posts.

Measuring for Inside Mount

Measurement for Outside Mount

When measuring for outside-mounted posts, record the actual size of the opening. The posts will be installed externally, beyond the edges of the opening.

Note: By default, additional plank length is added on each side of the opening for improved coverage. If space limitations necessitate mounting the posts directly at the edges without extra span, please notify us beforehand.

Measuring For Outside Mount

Taking Measurements for Posts Mounted Outside a Door Frame

If the door frame is too narrow to accommodate the posts, opt for the outside mounting method. Measure from brick to brick, beyond the door frame, to obtain the correct dimensions.

For door frames that extend past the wall surface, ensure there is at least 19mm of clearance to allow the planks to fit into the posts and tighten securely. The planks will span from post to post, covering the protruding door frame.

Note:

For outward-swinging doors, consider mounting the posts inside the door if the adjacent walls are constructed of concrete, cinderblock, or brick. This arrangement offers protection while maintaining the ability to open the door from the inside.

Measure for Placement of Barrier Outside Door Frame, Inside Opening

Support Post Installation

Installing Inside Mount Posts

Align the posts so the outer neoprene seal is positioned between the aluminum post and the frame of the opening. Arrange the posts with the plank tightening bolts facing outward toward the water. Alternatively, you may install the posts with the bolts facing inward (toward the dry side) if there is adequate space to tighten the bolts from the interior.

Drilling Mounting Holes

Use a hammer drill to create holes by aligning with the pre-drilled guide holes in the post and drilling into the wall or frame for mounting. The provided expansion bolts are M12 size (0.472″), so a 12mm drill bit is recommended to prepare the holes accurately.
Standard Post
Drill Mounting Holes
Insert Mounting Bolts

Anchor the posts to cinderblock, masonry, or concrete. If the wall quality is questionable, such as with older bricks or weaker cinderblocks, consider using double expansion anchors for increased stability instead of the standard bolts. Alternatively, begin by drilling a smaller pilot hole to ensure a tighter fit for the bolt. For hollow walls, use butterfly bolts that expand within the cavity to create a more secure attachment.

Expansion Bolts

Each order includes expansion bolts. If you opt to use the supplied bolts, a 12mm drill bit is necessary for drilling the holes. Insert the masonry expansion sleeve and the mounting bolts into the prepared holes, then tighten the bolts securely using a ratchet.
Drill Holes
Insert Expansion Bolts
Slide First Plank Down

Urethane Silicone

To improve leak prevention, apply urethane silicone to the water-facing side of the post, concentrating on the base and the seams where the flood barrier post meets the wall.

Coat the neoprene seal on the post with silicone before mounting it to the wall, pressing firmly to create a secure seal. Ensure all edges at the base of the post are fully sealed to establish a watertight connection with the ground. Additionally, use silicone to fill any cracks, gaps, or holes in the brick, mortar, or concrete for extra reinforcement.

Applying Silicone to the Post’s Neoprene Backing and Along Seams to Enhance the Seal

Installing Outside Mount Post

When installing posts outside your doorway, position the neoprene seal between the post and the wall, ensuring the mounting tabs sit flush against the wall. The tabs should face outward, away from the opening. From the water-facing side, the left post should have its tabs aligned to the left, and the right post should have its tabs aligned to the right.

Drilling Mounting Holes

Use a hammer drill to create holes by aligning with the pre-drilled guide holes in the post and drilling into the wall or frame where the post will be mounted. The included expansion bolts are M12 (0.472″) in size, so a 12mm drill bit is recommended to achieve the correct hole dimensions.

Expansion Bolts / Wall Anchors

Each order includes expansion bolts. To use them, a 12mm drill bit is required to prepare the holes. Insert the masonry expansion sleeve and mounting bolts into the drilled holes, and then securely tighten the bolts using a ratchet.

Anchor posts to cinderblock, masonry, or concrete. For less stable materials, such as aging bricks or weaker cinderblocks, opt for double expansion anchors for increased durability instead of the provided bolts. Alternatively, drill a smaller pilot hole first to ensure a snug bolt fit.

For hollow walls, utilize butterfly bolts that expand within the cavity to provide a stronger and more secure hold.

Outside Mounting Post
Outside Mounting of Posts

Urethane Silicone

For added protection, apply silicone to both sides of the post, concentrating on the base and the seam where the post connects to the wall. Before installation, coat the neoprene seal on the back of the post with silicone, then press it firmly against the wall to create a tighter seal.

Apply extra silicone around the base of the post where it contacts the ground to ensure a watertight connection.

Additionally, use silicone to fill any cracks or gaps in the brickwork, mortar, or concrete, reinforcing the seal and preventing potential leaks.

Applying Silicone to Edges of a Post and Filling Small Cracks or Gaps

Installing Center or Corner Posts

Center posts are crafted for extended spans surpassing the maximum suggested plank length (gaps over 13 feet) and deliver added structural reinforcement. Corner posts enable changes in direction, such as pivoting a barrier, and are often utilized for boundary protection. These consist of two standard posts connected together, allowing plank insertion from either side or at a right angle.

Center posts come equipped with a buttress support bracket to withstand hydrostatic force during flooding. These posts can either be permanently fixed or designed to be removable for enhanced adaptability. For installation, use the pre-drilled holes at the base of each post (and kicker, if applicable) to mark drilling spots. Drill into the concrete using a hammer drill, then thoroughly clean the holes to remove dust and debris with a vacuum.

Note:

When utilizing kickers with center posts, place them on the water-facing side. Kickers are advisable for taller barriers (4 feet or more) to ensure additional stability.

Center Post
Corner Post
Post Buttress Kicker
Drilling For Mounting
Drop-In Anchor Bolts
Typical Drop-In Anchor Bolt
Mounting Bracket With Bolts

Installing Wall Spacer Supports

If posts must be placed farther from the wall to allow for door hardware or a door frame, spacers can be used to provide the required clearance.

These spacers can be made from materials such as reclaimed wood, pressure-treated lumber, or steel extrusions. Reclaimed wood spacers come in a variety of sizes and are widely available at home improvement stores.

To install spacers:

  1. Attach the spacers to the wall with standard anchors for a secure and stable installation.
  2. Seal the edges with caulk to create a waterproof barrier at the connection point.
  3. After securing the spacers, fasten the posts to them using the standard installation procedure. Ensure the posts are bolted firmly into place, following the provided instructions for stability.

Creating Detachable or Temporary Posts

To create removable flood barrier posts, consider using drop-in anchor bolts. These anchors leave threaded sleeves, allowing for easy removal and reinstallation of the posts when necessary. A proper seal between the post, neoprene, and wall is essential for effective flood protection. 
Two methods for creating removable posts are described below.
Method 1
Use standard drop-in masonry anchors for secure installation. Insert the anchor into the pre-drilled holes with the open side facing upward. Use a setting tool to lock the anchor in place by inserting it into the anchor and striking the tool’s top with a hammer until the tool’s lip meets the anchor rim. This ensures the threaded receiver sleeve is securely locked.

Once set, remove the tool, leaving the anchor firmly positioned and ready for use. Insert machine-threaded bolts through the holes in the post base and into the anchors. Tighten the bolts securely to fix the post to the ground.

Drill and Drop-In Anchor Bolts
Position the Center Post or Support
Bolt Center Posts and Supports
Method 2

For enhanced stability, utilize an in-ground base plate designed for concrete embedding. Installation involves excavating the existing concrete to accommodate the base plate, including its welded bolt receivers and the supporting protrusions on their underside. These protrusions provide additional anchoring within the concrete. After positioning the base plate, pour concrete to fully encase the plate, receivers, and protrusions, ensuring maximum strength and stability.For enhanced stability, utilize an in-ground base plate designed for concrete embedding. Installation involves excavating the existing concrete to accommodate the base plate, including its welded bolt receivers and the supporting protrusions on their underside. These protrusions provide additional anchoring within the concrete. After positioning the base plate, pour concrete to fully encase the plate, receivers, and protrusions, ensuring maximum strength and stability.

In-Ground Mount
Loose Base Plates
Installed Base Plates

A concrete footer can be installed to enhance the watertight seal

To achieve a proper seal between the Hammerhead system and the ground, it’s essential to have a smooth, level surface.

If the ground consists of pavers, sand, gravel, or dirt, installing a concrete footer beneath the LigthningGuard bottom rail is necessary to enhance the seal.

The concrete footer should span the entire width of the barrier, including the U-Channel posts, to ensure complete coverage.

Position the footer flush against your structure for a secure connection. If the footer is placed between two property walls, ensure it extends fully to meet the walls, creating a tight, watertight seal.

Installation of the Footer:

Excavate the ground to the necessary depth and dimensions to fit the posts (and baseplates, if required) before installation. Prepare the area by framing it to hold the concrete.

Pouring and Smoothing:

After leveling the ground, pour concrete into the prepared area and smooth the surface to create an even, flat base. This ensures a secure and watertight seal with the LightningGuard Bottom Plank’s neoprene gasket.

Rebar Reinforcement:

Consult a local contractor to determine if rebar reinforcement is necessary for the footer before pouring concrete. Rebar is typically recommended for driveways and other high-traffic areas to enhance durability and strength.

Deploying Your Flood Barrier

Inserting Planks: Loosen all bolts to prepare posts for plank installation. Insert the bottom plank first, ensuring its thicker seal connects firmly with the ground. Add additional planks until the barrier reaches the desired height.

Tightening the Barrier: Once planks are stacked, gradually tighten the bolts in the posts to create even pressure and a secure seal.

Additional Protective Measures: Use water-absorbing bags or drainage pumps to handle minor seepage or rainwater accumulation behind the barrier.

Aluminum Planks
Bottom Plank Seal
Insert Bottom Plank First
Continue to Stack Planks

Additional Flood Protection Strategies

Structural Assessments:

  • Confirm that your structure can withstand hydrostatic pressure at the desired protection height. Consult a structural engineer for guidance.

Enhancing Drainage:

  • Install additional pumps to manage overflow and rising water levels during severe storms.

Evacuation Planning:

  • Even with robust floodproofing systems, prioritize safety. Evacuate well in advance of extreme weather events as recommended by local authorities.